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6110 Aluminum vs. AISI 405 Stainless Steel

6110 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6110 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.2
22
Fatigue Strength, MPa 120
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 290
300
Tensile Strength: Ultimate (UTS), MPa 500
470
Tensile Strength: Yield (Proof), MPa 500
200

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 640
1530
Melting Onset (Solidus), °C 600
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1170
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
84
Resilience: Unit (Modulus of Resilience), kJ/m3 1770
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 51
17
Strength to Weight: Bending, points 51
17
Thermal Diffusivity, mm2/s 67
8.1
Thermal Shock Resistance, points 22
16

Alloy Composition

Aluminum (Al), % 94.4 to 98.4
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.040 to 0.25
11.5 to 14.5
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.8
82.5 to 88.4
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.7 to 1.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0