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6110 Aluminum vs. AISI 415 Stainless Steel

6110 aluminum belongs to the aluminum alloys classification, while AISI 415 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6110 aluminum and the bottom bar is AISI 415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.2
17
Fatigue Strength, MPa 120
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 290
550
Tensile Strength: Ultimate (UTS), MPa 500
900
Tensile Strength: Yield (Proof), MPa 500
700

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 170
780
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
24
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.5
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1170
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
140
Resilience: Unit (Modulus of Resilience), kJ/m3 1770
1250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 51
32
Strength to Weight: Bending, points 51
26
Thermal Diffusivity, mm2/s 67
6.4
Thermal Shock Resistance, points 22
33

Alloy Composition

Aluminum (Al), % 94.4 to 98.4
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.040 to 0.25
11.5 to 14
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.8
77.8 to 84
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0.2 to 0.7
0.5 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.7 to 1.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0