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6110 Aluminum vs. S42300 Stainless Steel

6110 aluminum belongs to the aluminum alloys classification, while S42300 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6110 aluminum and the bottom bar is S42300 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.2
9.1
Fatigue Strength, MPa 120
440
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 290
650
Tensile Strength: Ultimate (UTS), MPa 500
1100
Tensile Strength: Yield (Proof), MPa 500
850

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
4.5
Electrical Conductivity: Equal Weight (Specific), % IACS 140
5.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1170
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
93
Resilience: Unit (Modulus of Resilience), kJ/m3 1770
1840
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 51
39
Strength to Weight: Bending, points 51
30
Thermal Diffusivity, mm2/s 67
6.8
Thermal Shock Resistance, points 22
40

Alloy Composition

Aluminum (Al), % 94.4 to 98.4
0
Carbon (C), % 0
0.27 to 0.32
Chromium (Cr), % 0.040 to 0.25
11 to 12
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.8
82 to 85.1
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0.2 to 0.7
1.0 to 1.4
Molybdenum (Mo), % 0
2.5 to 3.0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.7 to 1.5
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0