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6151 Aluminum vs. AISI 205 Stainless Steel

6151 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6151 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 1.1 to 5.7
11 to 51
Fatigue Strength, MPa 80 to 100
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 200
560 to 850
Tensile Strength: Ultimate (UTS), MPa 330 to 340
800 to 1430
Tensile Strength: Yield (Proof), MPa 270 to 280
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 170
880
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 590
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.2
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 18
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 520 to 580
510 to 3060
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 34
29 to 52
Strength to Weight: Bending, points 39
25 to 37
Thermal Shock Resistance, points 15
16 to 29

Alloy Composition

Aluminum (Al), % 95.6 to 98.8
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0.15 to 0.35
16.5 to 18.5
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 0 to 1.0
62.6 to 68.1
Magnesium (Mg), % 0.45 to 0.8
0
Manganese (Mn), % 0 to 0.2
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.6 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0