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6151 Aluminum vs. AISI 410 Stainless Steel

6151 aluminum belongs to the aluminum alloys classification, while AISI 410 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6151 aluminum and the bottom bar is AISI 410 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 1.1 to 5.7
16 to 22
Fatigue Strength, MPa 80 to 100
190 to 350
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 200
330 to 470
Tensile Strength: Ultimate (UTS), MPa 330 to 340
520 to 770
Tensile Strength: Yield (Proof), MPa 270 to 280
290 to 580

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 590
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 150
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.2
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 18
97 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 520 to 580
210 to 860
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34
19 to 28
Strength to Weight: Bending, points 39
19 to 24
Thermal Diffusivity, mm2/s 70
8.1
Thermal Shock Resistance, points 15
18 to 26

Alloy Composition

Aluminum (Al), % 95.6 to 98.8
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0.15 to 0.35
11.5 to 13.5
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 0 to 1.0
83.5 to 88.4
Magnesium (Mg), % 0.45 to 0.8
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0