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6151 Aluminum vs. S44735 Stainless Steel

6151 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6151 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 1.1 to 5.7
21
Fatigue Strength, MPa 80 to 100
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 190 to 200
390
Tensile Strength: Ultimate (UTS), MPa 330 to 340
630
Tensile Strength: Yield (Proof), MPa 270 to 280
460

Thermal Properties

Latent Heat of Fusion, J/g 410
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.2
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 18
120
Resilience: Unit (Modulus of Resilience), kJ/m3 520 to 580
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 34
23
Strength to Weight: Bending, points 39
21
Thermal Shock Resistance, points 15
20

Alloy Composition

Aluminum (Al), % 95.6 to 98.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.35
28 to 30
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 0 to 1.0
60.7 to 68.4
Magnesium (Mg), % 0.45 to 0.8
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0.2 to 1.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0