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6162 Aluminum vs. AWS ER100S-1

6162 aluminum belongs to the aluminum alloys classification, while AWS ER100S-1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6162 aluminum and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.7 to 9.1
18
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 290 to 300
770
Tensile Strength: Yield (Proof), MPa 260 to 270
700

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190
49
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.8
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1180
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 26
130
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 550
1290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 29 to 30
27
Strength to Weight: Bending, points 36
24
Thermal Diffusivity, mm2/s 79
13
Thermal Shock Resistance, points 13
23

Alloy Composition

Aluminum (Al), % 96.7 to 98.9
0 to 0.1
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.5
93.5 to 96.9
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.1
1.3 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0
1.4 to 2.1
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.4 to 0.8
0.2 to 0.55
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.1
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5