6162 Aluminum vs. SAE-AISI 5140 Steel
6162 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is 6162 aluminum and the bottom bar is SAE-AISI 5140 steel.
Metric UnitsUS Customary Units
Mechanical Properties
Elastic (Young's, Tensile) Modulus, GPa | 68 | |
190 |
Elongation at Break, % | 6.7 to 9.1 | |
12 to 29 |
Fatigue Strength, MPa | 100 to 130 | |
220 to 570 |
Poisson's Ratio | 0.33 | |
0.29 |
Shear Modulus, GPa | 26 | |
73 |
Shear Strength, MPa | 170 to 180 | |
360 to 600 |
Tensile Strength: Ultimate (UTS), MPa | 290 to 300 | |
560 to 970 |
Tensile Strength: Yield (Proof), MPa | 260 to 270 | |
290 to 840 |
Thermal Properties
Latent Heat of Fusion, J/g | 400 | |
250 |
Maximum Temperature: Mechanical, °C | 160 | |
420 |
Melting Completion (Liquidus), °C | 640 | |
1460 |
Melting Onset (Solidus), °C | 620 | |
1420 |
Specific Heat Capacity, J/kg-K | 900 | |
470 |
Thermal Conductivity, W/m-K | 190 | |
45 |
Thermal Expansion, µm/m-K | 23 | |
13 |
Electrical Properties
Electrical Conductivity: Equal Volume, % IACS | 50 | |
7.2 |
Electrical Conductivity: Equal Weight (Specific), % IACS | 170 | |
8.3 |
Otherwise Unclassified Properties
Base Metal Price, % relative | 9.5 | |
2.1 |
Density, g/cm3 | 2.7 | |
7.8 |
Embodied Carbon, kg CO2/kg material | 8.3 | |
1.4 |
Embodied Energy, MJ/kg | 150 | |
19 |
Embodied Water, L/kg | 1180 | |
49 |
Common Calculations
Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 19 to 26 | |
76 to 180 |
Resilience: Unit (Modulus of Resilience), kJ/m3 | 510 to 550 | |
220 to 1880 |
Stiffness to Weight: Axial, points | 14 | |
13 |
Stiffness to Weight: Bending, points | 50 | |
24 |
Strength to Weight: Axial, points | 29 to 30 | |
20 to 34 |
Strength to Weight: Bending, points | 36 | |
19 to 28 |
Thermal Diffusivity, mm2/s | 79 | |
12 |
Thermal Shock Resistance, points | 13 | |
16 to 29 |
Alloy Composition
Aluminum (Al), % | 96.7 to 98.9 | |
0 |
Carbon (C), % | 0 | |
0.38 to 0.43 |
Chromium (Cr), % | 0 to 0.1 | |
0.7 to 0.9 |
Copper (Cu), % | 0 to 0.2 | |
0 |
Iron (Fe), % | 0 to 0.5 | |
97.3 to 98.1 |
Magnesium (Mg), % | 0.7 to 1.1 | |
0 |
Manganese (Mn), % | 0 to 0.1 | |
0.7 to 0.9 |
Phosphorus (P), % | 0 | |
0 to 0.035 |
Silicon (Si), % | 0.4 to 0.8 | |
0.15 to 0.35 |
Sulfur (S), % | 0 | |
0 to 0.040 |
Titanium (Ti), % | 0 to 0.1 | |
0 |
Zinc (Zn), % | 0 to 0.25 | |
0 |
Residuals, % | 0 to 0.15 | |
0 |