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6162 Aluminum vs. S44800 Stainless Steel

6162 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6162 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 6.7 to 9.1
23
Fatigue Strength, MPa 100 to 130
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 170 to 180
370
Tensile Strength: Ultimate (UTS), MPa 290 to 300
590
Tensile Strength: Yield (Proof), MPa 260 to 270
450

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 170
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 26
120
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 550
480
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 29 to 30
21
Strength to Weight: Bending, points 36
20
Thermal Diffusivity, mm2/s 79
4.6
Thermal Shock Resistance, points 13
19

Alloy Composition

Aluminum (Al), % 96.7 to 98.9
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0 to 0.1
28 to 30
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.5
62.6 to 66.5
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.1
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.4 to 0.8
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0