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6182 Aluminum vs. SAE-AISI 5140 Steel

6182 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6182 aluminum and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.8 to 13
12 to 29
Fatigue Strength, MPa 63 to 99
220 to 570
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 140 to 190
360 to 600
Tensile Strength: Ultimate (UTS), MPa 230 to 320
560 to 970
Tensile Strength: Yield (Proof), MPa 130 to 270
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 190
420
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
45
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1170
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 26
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 520
220 to 1880
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 23 to 32
20 to 34
Strength to Weight: Bending, points 30 to 38
19 to 28
Thermal Diffusivity, mm2/s 65
12
Thermal Shock Resistance, points 10 to 14
16 to 29

Alloy Composition

Aluminum (Al), % 95 to 97.9
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.25
0.7 to 0.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
97.3 to 98.1
Magnesium (Mg), % 0.7 to 1.2
0
Manganese (Mn), % 0.5 to 1.0
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.9 to 1.3
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0.050 to 0.2
0
Residuals, % 0 to 0.15
0