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6261 Aluminum vs. AZ91D Magnesium

6261 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 6261 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 9.0 to 16
2.3 to 4.5
Fatigue Strength, MPa 60 to 120
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 90 to 180
120 to 140
Tensile Strength: Ultimate (UTS), MPa 150 to 300
160 to 220
Tensile Strength: Yield (Proof), MPa 100 to 260
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 610
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 180
78
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48
11
Electrical Conductivity: Equal Weight (Specific), % IACS 160
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.3
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 27
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 500
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 15 to 31
26 to 34
Strength to Weight: Bending, points 23 to 37
38 to 46
Thermal Diffusivity, mm2/s 75
45
Thermal Shock Resistance, points 6.5 to 13
9.5 to 13

Alloy Composition

Aluminum (Al), % 96.6 to 98.6
8.3 to 9.7
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.15 to 0.4
0 to 0.030
Iron (Fe), % 0 to 0.4
0 to 0.0050
Magnesium (Mg), % 0.7 to 1.0
88.7 to 91.2
Manganese (Mn), % 0.2 to 0.35
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0.4 to 0.7
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0.35 to 1.0
Residuals, % 0 to 0.15
0

Comparable Variants