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6261 Aluminum vs. SAE-AISI M42 Steel

6261 aluminum belongs to the aluminum alloys classification, while SAE-AISI M42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6261 aluminum and the bottom bar is SAE-AISI M42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 150 to 300
810 to 2310

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1540
Melting Onset (Solidus), °C 610
1490
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 180
20
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.3
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1180
140

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 31
28 to 79
Strength to Weight: Bending, points 23 to 37
24 to 48
Thermal Diffusivity, mm2/s 75
5.4
Thermal Shock Resistance, points 6.5 to 13
25 to 71

Alloy Composition

Aluminum (Al), % 96.6 to 98.6
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0 to 0.1
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0.15 to 0.4
0 to 0.25
Iron (Fe), % 0 to 0.4
76.3 to 81
Magnesium (Mg), % 0.7 to 1.0
0
Manganese (Mn), % 0.2 to 0.35
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.7
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants