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6261 Aluminum vs. S31266 Stainless Steel

6261 aluminum belongs to the aluminum alloys classification, while S31266 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6261 aluminum and the bottom bar is S31266 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 9.0 to 16
40
Fatigue Strength, MPa 60 to 120
400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
81
Shear Strength, MPa 90 to 180
590
Tensile Strength: Ultimate (UTS), MPa 150 to 300
860
Tensile Strength: Yield (Proof), MPa 100 to 260
470

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48
1.8
Electrical Conductivity: Equal Weight (Specific), % IACS 160
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.3
6.5
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1180
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 27
290
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 500
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 31
29
Strength to Weight: Bending, points 23 to 37
24
Thermal Diffusivity, mm2/s 75
3.1
Thermal Shock Resistance, points 6.5 to 13
18

Alloy Composition

Aluminum (Al), % 96.6 to 98.6
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
23 to 25
Copper (Cu), % 0.15 to 0.4
1.0 to 2.5
Iron (Fe), % 0 to 0.4
34.1 to 46
Magnesium (Mg), % 0.7 to 1.0
0
Manganese (Mn), % 0.2 to 0.35
2.0 to 4.0
Molybdenum (Mo), % 0
5.2 to 6.2
Nickel (Ni), % 0
21 to 24
Nitrogen (N), % 0
0.35 to 0.6
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.4 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
1.5 to 2.5
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0