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6262 Aluminum vs. AISI 309 Stainless Steel

6262 aluminum belongs to the aluminum alloys classification, while AISI 309 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6262 aluminum and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.6 to 10
34 to 47
Fatigue Strength, MPa 90 to 110
250 to 280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 170 to 240
420 to 470
Tensile Strength: Ultimate (UTS), MPa 290 to 390
600 to 710
Tensile Strength: Yield (Proof), MPa 270 to 360
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1190
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 31
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 530 to 940
170 to 310
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 29 to 39
21 to 25
Strength to Weight: Bending, points 35 to 42
20 to 23
Thermal Diffusivity, mm2/s 69
4.3
Thermal Shock Resistance, points 13 to 18
14 to 16

Alloy Composition

Aluminum (Al), % 94.7 to 97.8
0
Bismuth (Bi), % 0.4 to 0.7
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0.040 to 0.14
22 to 24
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
58 to 66
Lead (Pb), % 0.4 to 0.7
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0