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6262 Aluminum vs. AISI 440C Stainless Steel

6262 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6262 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.6 to 10
2.0 to 14
Fatigue Strength, MPa 90 to 110
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 170 to 240
430 to 1120
Tensile Strength: Ultimate (UTS), MPa 290 to 390
710 to 1970
Tensile Strength: Yield (Proof), MPa 270 to 360
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
870
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 580
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
22
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1190
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 31
39 to 88
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 29 to 39
26 to 71
Strength to Weight: Bending, points 35 to 42
23 to 46
Thermal Diffusivity, mm2/s 69
6.0
Thermal Shock Resistance, points 13 to 18
26 to 71

Alloy Composition

Aluminum (Al), % 94.7 to 97.8
0
Bismuth (Bi), % 0.4 to 0.7
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0.040 to 0.14
16 to 18
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
78 to 83.1
Lead (Pb), % 0.4 to 0.7
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0