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6262 Aluminum vs. S44537 Stainless Steel

6262 aluminum belongs to the aluminum alloys classification, while S44537 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6262 aluminum and the bottom bar is S44537 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.6 to 10
21
Fatigue Strength, MPa 90 to 110
230
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 170 to 240
320
Tensile Strength: Ultimate (UTS), MPa 290 to 390
510
Tensile Strength: Yield (Proof), MPa 270 to 360
360

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 160
1000
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 580
1430
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
21
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.3
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 31
95
Resilience: Unit (Modulus of Resilience), kJ/m3 530 to 940
320
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 29 to 39
18
Strength to Weight: Bending, points 35 to 42
18
Thermal Diffusivity, mm2/s 69
5.6
Thermal Shock Resistance, points 13 to 18
17

Alloy Composition

Aluminum (Al), % 94.7 to 97.8
0 to 0.1
Bismuth (Bi), % 0.4 to 0.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.040 to 0.14
20 to 24
Copper (Cu), % 0.15 to 0.4
0 to 0.5
Iron (Fe), % 0 to 0.7
69 to 78.6
Lanthanum (La), % 0
0.040 to 0.2
Lead (Pb), % 0.4 to 0.7
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.8
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.040
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0.4 to 0.8
0.1 to 0.6
Sulfur (S), % 0
0 to 0.0060
Titanium (Ti), % 0 to 0.15
0.020 to 0.2
Tungsten (W), % 0
1.0 to 3.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0