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6262 Aluminum vs. S45000 Stainless Steel

6262 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6262 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.6 to 10
6.8 to 14
Fatigue Strength, MPa 90 to 110
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 170 to 240
590 to 830
Tensile Strength: Ultimate (UTS), MPa 290 to 390
980 to 1410
Tensile Strength: Yield (Proof), MPa 270 to 360
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
840
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 31
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 530 to 940
850 to 4400
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 29 to 39
35 to 50
Strength to Weight: Bending, points 35 to 42
28 to 36
Thermal Diffusivity, mm2/s 69
4.5
Thermal Shock Resistance, points 13 to 18
33 to 47

Alloy Composition

Aluminum (Al), % 94.7 to 97.8
0
Bismuth (Bi), % 0.4 to 0.7
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.040 to 0.14
14 to 16
Copper (Cu), % 0.15 to 0.4
1.3 to 1.8
Iron (Fe), % 0 to 0.7
72.1 to 79.3
Lead (Pb), % 0.4 to 0.7
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0