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6360 Aluminum vs. S35115 Stainless Steel

6360 aluminum belongs to the aluminum alloys classification, while S35115 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6360 aluminum and the bottom bar is S35115 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 18
46
Fatigue Strength, MPa 31 to 67
280
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 76 to 130
470
Tensile Strength: Ultimate (UTS), MPa 120 to 220
670
Tensile Strength: Yield (Proof), MPa 57 to 170
310

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 630
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 210
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
4.8
Embodied Energy, MJ/kg 150
67
Embodied Water, L/kg 1190
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 19
250
Resilience: Unit (Modulus of Resilience), kJ/m3 24 to 210
240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 23
24
Strength to Weight: Bending, points 20 to 30
22
Thermal Diffusivity, mm2/s 86
3.9
Thermal Shock Resistance, points 5.5 to 9.9
15

Alloy Composition

Aluminum (Al), % 97.8 to 99.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.050
23 to 25
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0.1 to 0.3
47.6 to 55.8
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0.020 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
19 to 22
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.35 to 0.8
0.5 to 1.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0