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6463 Aluminum vs. 4115 Aluminum

Both 6463 aluminum and 4115 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 42 to 74
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 9.0 to 17
1.1 to 11
Fatigue Strength, MPa 45 to 76
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 86 to 150
71 to 130
Tensile Strength: Ultimate (UTS), MPa 140 to 230
120 to 220
Tensile Strength: Yield (Proof), MPa 82 to 200
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 620
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190 to 210
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
41
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 14 to 24
12 to 23
Strength to Weight: Bending, points 22 to 31
20 to 30
Thermal Diffusivity, mm2/s 79 to 86
66
Thermal Shock Resistance, points 6.3 to 10
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 97.9 to 99.4
94.6 to 97.4
Copper (Cu), % 0 to 0.2
0.1 to 0.5
Iron (Fe), % 0 to 0.15
0 to 0.7
Magnesium (Mg), % 0.45 to 0.9
0.1 to 0.5
Manganese (Mn), % 0 to 0.050
0.6 to 1.2
Silicon (Si), % 0.2 to 0.6
1.8 to 2.2
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0
0 to 0.15