6463 Aluminum vs. 5457 Aluminum
Both 6463 aluminum and 5457 aluminum are aluminum alloys. Their average alloy composition is basically identical.
For each property being compared, the top bar is 6463 aluminum and the bottom bar is 5457 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 42 to 74 | |
| 32 to 55 |
| Elastic (Young's, Tensile) Modulus, GPa | 68 | |
| 68 |
| Elongation at Break, % | 9.0 to 17 | |
| 6.0 to 22 |
| Fatigue Strength, MPa | 45 to 76 | |
| 55 to 98 |
| Poisson's Ratio | 0.33 | |
| 0.33 |
| Shear Modulus, GPa | 26 | |
| 26 |
| Shear Strength, MPa | 86 to 150 | |
| 85 to 130 |
| Tensile Strength: Ultimate (UTS), MPa | 140 to 230 | |
| 130 to 210 |
| Tensile Strength: Yield (Proof), MPa | 82 to 200 | |
| 50 to 190 |
Thermal Properties
| Latent Heat of Fusion, J/g | 400 | |
| 400 |
| Maximum Temperature: Mechanical, °C | 160 | |
| 180 |
| Melting Completion (Liquidus), °C | 660 | |
| 660 |
| Melting Onset (Solidus), °C | 620 | |
| 630 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 900 |
| Thermal Conductivity, W/m-K | 190 to 210 | |
| 180 |
| Thermal Expansion, µm/m-K | 23 | |
| 24 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 50 to 55 | |
| 46 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 170 to 180 | |
| 150 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 9.5 |
| Density, g/cm3 | 2.7 | |
| 2.7 |
| Embodied Carbon, kg CO2/kg material | 8.3 | |
| 8.4 |
| Embodied Energy, MJ/kg | 150 | |
| 160 |
| Embodied Water, L/kg | 1190 | |
| 1190 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 17 to 25 | |
| 12 to 23 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 50 to 300 | |
| 18 to 250 |
| Stiffness to Weight: Axial, points | 14 | |
| 14 |
| Stiffness to Weight: Bending, points | 50 | |
| 50 |
| Strength to Weight: Axial, points | 14 to 24 | |
| 13 to 21 |
| Strength to Weight: Bending, points | 22 to 31 | |
| 21 to 28 |
| Thermal Diffusivity, mm2/s | 79 to 86 | |
| 72 |
| Thermal Shock Resistance, points | 6.3 to 10 | |
| 5.7 to 9.0 |
Alloy Composition
| Aluminum (Al), % | 97.9 to 99.4 | |
| 97.8 to 99.05 |
| Copper (Cu), % | 0 to 0.2 | |
| 0 to 0.2 |
| Iron (Fe), % | 0 to 0.15 | |
| 0 to 0.1 |
| Magnesium (Mg), % | 0.45 to 0.9 | |
| 0.8 to 1.2 |
| Manganese (Mn), % | 0 to 0.050 | |
| 0.15 to 0.45 |
| Silicon (Si), % | 0.2 to 0.6 | |
| 0 to 0.080 |
| Vanadium (V), % | 0 | |
| 0 to 0.050 |
| Zinc (Zn), % | 0 to 0.050 | |
| 0 to 0.050 |
| Residuals, % | 0 | |
| 0 to 0.1 |