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6463 Aluminum vs. AISI 409Cb Stainless Steel

6463 aluminum belongs to the aluminum alloys classification, while AISI 409Cb stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is AISI 409Cb stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 9.0 to 17
24
Fatigue Strength, MPa 45 to 76
140
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 86 to 150
270
Tensile Strength: Ultimate (UTS), MPa 140 to 230
420
Tensile Strength: Yield (Proof), MPa 82 to 200
200

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 160
710
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1190
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
83
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 24
15
Strength to Weight: Bending, points 22 to 31
16
Thermal Diffusivity, mm2/s 79 to 86
6.7
Thermal Shock Resistance, points 6.3 to 10
15

Alloy Composition

Aluminum (Al), % 97.9 to 99.4
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.15
84.9 to 89.5
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.2 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0