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6463 Aluminum vs. ASTM A204 Steel

6463 aluminum belongs to the aluminum alloys classification, while ASTM A204 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is ASTM A204 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 42 to 74
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 9.0 to 17
18 to 22
Fatigue Strength, MPa 45 to 76
200 to 220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 86 to 150
330 to 360
Tensile Strength: Ultimate (UTS), MPa 140 to 230
520 to 590
Tensile Strength: Yield (Proof), MPa 82 to 200
290 to 330

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 620
1420 to 1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 210
52
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1190
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
90 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
220 to 290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 14 to 24
18 to 21
Strength to Weight: Bending, points 22 to 31
18 to 20
Thermal Diffusivity, mm2/s 79 to 86
14
Thermal Shock Resistance, points 6.3 to 10
15 to 17