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6463 Aluminum vs. AWS E2594

6463 aluminum belongs to the aluminum alloys classification, while AWS E2594 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is AWS E2594.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 9.0 to 17
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Tensile Strength: Ultimate (UTS), MPa 140 to 230
850

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
16
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.3
Embodied Energy, MJ/kg 150
60
Embodied Water, L/kg 1190
190

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 24
30
Strength to Weight: Bending, points 22 to 31
25
Thermal Diffusivity, mm2/s 79 to 86
4.3
Thermal Shock Resistance, points 6.3 to 10
21

Alloy Composition

Aluminum (Al), % 97.9 to 99.4
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 0.15
53.8 to 63.8
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.050
0.5 to 2.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0