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6463 Aluminum vs. EN 1.4031 Stainless Steel

6463 aluminum belongs to the aluminum alloys classification, while EN 1.4031 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is EN 1.4031 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 9.0 to 17
11 to 13
Fatigue Strength, MPa 45 to 76
220 to 400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 86 to 150
400 to 540
Tensile Strength: Ultimate (UTS), MPa 140 to 230
670 to 900
Tensile Strength: Yield (Proof), MPa 82 to 200
390 to 730

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
770
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
3.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
77 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
380 to 1360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 24
24 to 32
Strength to Weight: Bending, points 22 to 31
22 to 27
Thermal Diffusivity, mm2/s 79 to 86
8.1
Thermal Shock Resistance, points 6.3 to 10
23 to 32

Alloy Composition

Aluminum (Al), % 97.9 to 99.4
0
Carbon (C), % 0
0.36 to 0.42
Chromium (Cr), % 0
12.5 to 14.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.15
83 to 87.1
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0