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6463 Aluminum vs. S24000 Stainless Steel

6463 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 42 to 74
210
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 17
39
Fatigue Strength, MPa 45 to 76
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 86 to 150
530
Tensile Strength: Ultimate (UTS), MPa 140 to 230
770
Tensile Strength: Yield (Proof), MPa 82 to 200
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
910
Melting Completion (Liquidus), °C 660
1390
Melting Onset (Solidus), °C 620
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
260
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 24
28
Strength to Weight: Bending, points 22 to 31
24
Thermal Shock Resistance, points 6.3 to 10
16

Alloy Composition

Aluminum (Al), % 97.9 to 99.4
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.15
61.5 to 69
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.050
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.2 to 0.6
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0