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6463 Aluminum vs. S30415 Stainless Steel

6463 aluminum belongs to the aluminum alloys classification, while S30415 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6463 aluminum and the bottom bar is S30415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 42 to 74
190
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 17
45
Fatigue Strength, MPa 45 to 76
300
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 86 to 150
470
Tensile Strength: Ultimate (UTS), MPa 140 to 230
670
Tensile Strength: Yield (Proof), MPa 82 to 200
330

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 160
940
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
21
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50 to 55
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 170 to 180
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.1
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 25
250
Resilience: Unit (Modulus of Resilience), kJ/m3 50 to 300
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 24
24
Strength to Weight: Bending, points 22 to 31
22
Thermal Diffusivity, mm2/s 79 to 86
5.6
Thermal Shock Resistance, points 6.3 to 10
15

Alloy Composition

Aluminum (Al), % 97.9 to 99.4
0
Carbon (C), % 0
0.040 to 0.060
Cerium (Ce), % 0
0.030 to 0.080
Chromium (Cr), % 0
18 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.15
67.8 to 71.8
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.050
0 to 0.8
Nickel (Ni), % 0
9.0 to 10
Nitrogen (N), % 0
0.12 to 0.18
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.2 to 0.6
1.0 to 2.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0