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7003 Aluminum vs. 5042 Aluminum

Both 7003 aluminum and 5042 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 7003 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11
1.1 to 3.4
Fatigue Strength, MPa 130 to 150
97 to 120
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 210 to 230
200
Tensile Strength: Ultimate (UTS), MPa 350 to 390
340 to 360
Tensile Strength: Yield (Proof), MPa 300 to 310
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
180
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 510
570
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
33
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37 to 41
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 630 to 710
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 33 to 37
35 to 37
Strength to Weight: Bending, points 37 to 40
40 to 42
Thermal Diffusivity, mm2/s 59
53
Thermal Shock Resistance, points 15 to 17
15 to 16

Alloy Composition

Aluminum (Al), % 90.6 to 94.5
94.2 to 96.8
Chromium (Cr), % 0 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.35
0 to 0.35
Magnesium (Mg), % 0.5 to 1.0
3.0 to 4.0
Manganese (Mn), % 0 to 0.3
0.2 to 0.5
Silicon (Si), % 0 to 0.3
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 5.0 to 6.5
0 to 0.25
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0
0 to 0.15