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7003 Aluminum vs. SAE-AISI 1038 Steel

7003 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1038 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7003 aluminum and the bottom bar is SAE-AISI 1038 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11
14 to 20
Fatigue Strength, MPa 130 to 150
220 to 350
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 210 to 230
370 to 390
Tensile Strength: Ultimate (UTS), MPa 350 to 390
590 to 640
Tensile Strength: Yield (Proof), MPa 300 to 310
320 to 540

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 200
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1140
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37 to 41
83 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 630 to 710
270 to 790
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 33 to 37
21 to 23
Strength to Weight: Bending, points 37 to 40
20 to 21
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 15 to 17
19 to 20

Alloy Composition

Aluminum (Al), % 90.6 to 94.5
0
Carbon (C), % 0
0.35 to 0.42
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
98.6 to 99.05
Magnesium (Mg), % 0.5 to 1.0
0
Manganese (Mn), % 0 to 0.3
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.0 to 6.5
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0