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7003 Aluminum vs. S42300 Stainless Steel

7003 aluminum belongs to the aluminum alloys classification, while S42300 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7003 aluminum and the bottom bar is S42300 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 11
9.1
Fatigue Strength, MPa 130 to 150
440
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 210 to 230
650
Tensile Strength: Ultimate (UTS), MPa 350 to 390
1100
Tensile Strength: Yield (Proof), MPa 300 to 310
850

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 200
750
Melting Completion (Liquidus), °C 630
1470
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
4.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
5.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.1
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1140
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37 to 41
93
Resilience: Unit (Modulus of Resilience), kJ/m3 630 to 710
1840
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 33 to 37
39
Strength to Weight: Bending, points 37 to 40
30
Thermal Diffusivity, mm2/s 59
6.8
Thermal Shock Resistance, points 15 to 17
40

Alloy Composition

Aluminum (Al), % 90.6 to 94.5
0
Carbon (C), % 0
0.27 to 0.32
Chromium (Cr), % 0 to 0.2
11 to 12
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
82 to 85.1
Magnesium (Mg), % 0.5 to 1.0
0
Manganese (Mn), % 0 to 0.3
1.0 to 1.4
Molybdenum (Mo), % 0
2.5 to 3.0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 5.0 to 6.5
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0