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7003 Aluminum vs. Zamak 5

7003 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7003 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 11
6.3
Fatigue Strength, MPa 130 to 150
56
Poisson's Ratio 0.32
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 210 to 230
260
Tensile Strength: Ultimate (UTS), MPa 350 to 390
330
Tensile Strength: Yield (Proof), MPa 300 to 310
240

Thermal Properties

Latent Heat of Fusion, J/g 380
120
Maximum Temperature: Mechanical, °C 200
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 510
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.9
6.4
Embodied Carbon, kg CO2/kg material 8.1
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1140
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 37 to 41
19
Resilience: Unit (Modulus of Resilience), kJ/m3 630 to 710
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 47
23
Strength to Weight: Axial, points 33 to 37
14
Strength to Weight: Bending, points 37 to 40
16
Thermal Diffusivity, mm2/s 59
42
Thermal Shock Resistance, points 15 to 17
9.9

Alloy Composition

Aluminum (Al), % 90.6 to 94.5
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0 to 0.2
0.7 to 1.3
Iron (Fe), % 0 to 0.35
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.5 to 1.0
0.025 to 0.080
Manganese (Mn), % 0 to 0.3
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.0 to 6.5
94.3 to 95.7
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0