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7005 Aluminum vs. SAE-AISI 1010 Steel

7005 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1010 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7005 aluminum and the bottom bar is SAE-AISI 1010 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10 to 20
22 to 31
Fatigue Strength, MPa 100 to 190
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 120 to 230
230 to 250
Tensile Strength: Ultimate (UTS), MPa 200 to 400
350 to 400
Tensile Strength: Yield (Proof), MPa 95 to 350
190 to 330

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 200
400
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 610
1430
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140 to 170
47
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 43
12
Electrical Conductivity: Equal Weight (Specific), % IACS 110 to 130
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1150
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 32 to 57
82 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 65 to 850
100 to 290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 19 to 38
12 to 14
Strength to Weight: Bending, points 26 to 41
14 to 15
Thermal Diffusivity, mm2/s 54 to 65
13
Thermal Shock Resistance, points 8.7 to 18
11 to 13

Alloy Composition

Aluminum (Al), % 91 to 94.7
0
Carbon (C), % 0
0.080 to 0.13
Chromium (Cr), % 0.060 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
99.18 to 99.62
Magnesium (Mg), % 1.0 to 1.8
0
Manganese (Mn), % 0.2 to 0.7
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.010 to 0.060
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.2
0
Residuals, % 0 to 0.15
0