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7005 Aluminum vs. SAE-AISI 5140 Steel

7005 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7005 aluminum and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10 to 20
12 to 29
Fatigue Strength, MPa 100 to 190
220 to 570
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 120 to 230
360 to 600
Tensile Strength: Ultimate (UTS), MPa 200 to 400
560 to 970
Tensile Strength: Yield (Proof), MPa 95 to 350
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 200
420
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140 to 170
45
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 43
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110 to 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 32 to 57
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 65 to 850
220 to 1880
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 19 to 38
20 to 34
Strength to Weight: Bending, points 26 to 41
19 to 28
Thermal Diffusivity, mm2/s 54 to 65
12
Thermal Shock Resistance, points 8.7 to 18
16 to 29

Alloy Composition

Aluminum (Al), % 91 to 94.7
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0.060 to 0.2
0.7 to 0.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
97.3 to 98.1
Magnesium (Mg), % 1.0 to 1.8
0
Manganese (Mn), % 0.2 to 0.7
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.35
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.010 to 0.060
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants