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7005 Aluminum vs. S44635 Stainless Steel

7005 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7005 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 10 to 20
23
Fatigue Strength, MPa 100 to 190
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 120 to 230
450
Tensile Strength: Ultimate (UTS), MPa 200 to 400
710
Tensile Strength: Yield (Proof), MPa 95 to 350
580

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140 to 170
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 43
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110 to 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1150
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 32 to 57
150
Resilience: Unit (Modulus of Resilience), kJ/m3 65 to 850
810
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 19 to 38
25
Strength to Weight: Bending, points 26 to 41
23
Thermal Diffusivity, mm2/s 54 to 65
4.4
Thermal Shock Resistance, points 8.7 to 18
23

Alloy Composition

Aluminum (Al), % 91 to 94.7
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0.060 to 0.2
24.5 to 26
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
61.5 to 68.5
Magnesium (Mg), % 1.0 to 1.8
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.010 to 0.060
0.2 to 0.8
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.2
0
Residuals, % 0 to 0.15
0