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7005 Aluminum vs. S44800 Stainless Steel

7005 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7005 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 10 to 20
23
Fatigue Strength, MPa 100 to 190
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 120 to 230
370
Tensile Strength: Ultimate (UTS), MPa 200 to 400
590
Tensile Strength: Yield (Proof), MPa 95 to 350
450

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140 to 170
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35 to 43
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110 to 130
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1150
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 32 to 57
120
Resilience: Unit (Modulus of Resilience), kJ/m3 65 to 850
480
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 19 to 38
21
Strength to Weight: Bending, points 26 to 41
20
Thermal Diffusivity, mm2/s 54 to 65
4.6
Thermal Shock Resistance, points 8.7 to 18
19

Alloy Composition

Aluminum (Al), % 91 to 94.7
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0.060 to 0.2
28 to 30
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.4
62.6 to 66.5
Magnesium (Mg), % 1.0 to 1.8
0
Manganese (Mn), % 0.2 to 0.7
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.35
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.010 to 0.060
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.2
0
Residuals, % 0 to 0.15
0