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7020 Aluminum vs. 5040 Aluminum

Both 7020 aluminum and 5040 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 7020 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 100
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 8.4 to 14
5.7 to 6.8
Fatigue Strength, MPa 110 to 130
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110 to 230
140 to 150
Tensile Strength: Ultimate (UTS), MPa 190 to 390
240 to 260
Tensile Strength: Yield (Proof), MPa 120 to 310
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 610
600
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 46
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 690
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 18 to 37
24 to 26
Strength to Weight: Bending, points 25 to 41
31 to 32
Thermal Diffusivity, mm2/s 59
64
Thermal Shock Resistance, points 8.3 to 17
10 to 11

Alloy Composition

Aluminum (Al), % 91.2 to 94.8
95.2 to 98
Chromium (Cr), % 0.1 to 0.35
0.1 to 0.3
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 1.0 to 1.4
1.0 to 1.5
Manganese (Mn), % 0.050 to 0.5
0.9 to 1.4
Silicon (Si), % 0 to 0.35
0 to 0.3
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.25
Zirconium (Zr), % 0.080 to 0.25
0
Residuals, % 0
0 to 0.15