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7020 Aluminum vs. AISI 405 Stainless Steel

7020 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7020 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 100
170
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 8.4 to 14
22
Fatigue Strength, MPa 110 to 130
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 110 to 230
300
Tensile Strength: Ultimate (UTS), MPa 190 to 390
470
Tensile Strength: Yield (Proof), MPa 120 to 310
200

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 210
820
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 610
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 46
84
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 690
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 18 to 37
17
Strength to Weight: Bending, points 25 to 41
17
Thermal Diffusivity, mm2/s 59
8.1
Thermal Shock Resistance, points 8.3 to 17
16

Alloy Composition

Aluminum (Al), % 91.2 to 94.8
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.1 to 0.35
11.5 to 14.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.4
82.5 to 88.4
Magnesium (Mg), % 1.0 to 1.4
0
Manganese (Mn), % 0.050 to 0.5
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.25
0
Residuals, % 0 to 0.15
0