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7020 Aluminum vs. SAE-AISI 81B45 Steel

7020 aluminum belongs to the aluminum alloys classification, while SAE-AISI 81B45 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7020 aluminum and the bottom bar is SAE-AISI 81B45 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 100
160 to 200
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 8.4 to 14
12 to 24
Fatigue Strength, MPa 110 to 130
250 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 110 to 230
340 to 400
Tensile Strength: Ultimate (UTS), MPa 190 to 390
540 to 670
Tensile Strength: Yield (Proof), MPa 120 to 310
350 to 560

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 210
410
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
40
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1150
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 46
77 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 690
320 to 840
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 18 to 37
19 to 24
Strength to Weight: Bending, points 25 to 41
19 to 22
Thermal Diffusivity, mm2/s 59
11
Thermal Shock Resistance, points 8.3 to 17
17 to 21

Alloy Composition

Aluminum (Al), % 91.2 to 94.8
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.43 to 0.48
Chromium (Cr), % 0.1 to 0.35
0.35 to 0.55
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.4
97 to 98
Magnesium (Mg), % 1.0 to 1.4
0
Manganese (Mn), % 0.050 to 0.5
0.75 to 1.0
Molybdenum (Mo), % 0
0.080 to 0.15
Nickel (Ni), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.35
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants