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7020 Aluminum vs. S38815 Stainless Steel

7020 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7020 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 100
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 8.4 to 14
34
Fatigue Strength, MPa 110 to 130
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 110 to 230
410
Tensile Strength: Ultimate (UTS), MPa 190 to 390
610
Tensile Strength: Yield (Proof), MPa 120 to 310
290

Thermal Properties

Latent Heat of Fusion, J/g 380
370
Maximum Temperature: Mechanical, °C 210
860
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 610
1310
Specific Heat Capacity, J/kg-K 880
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.9
7.5
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1150
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 46
170
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 690
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 18 to 37
22
Strength to Weight: Bending, points 25 to 41
21
Thermal Shock Resistance, points 8.3 to 17
15

Alloy Composition

Aluminum (Al), % 91.2 to 94.8
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.1 to 0.35
13 to 15
Copper (Cu), % 0 to 0.2
0.75 to 1.5
Iron (Fe), % 0 to 0.4
56.1 to 67
Magnesium (Mg), % 1.0 to 1.4
0
Manganese (Mn), % 0.050 to 0.5
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0.080 to 0.25
0
Residuals, % 0 to 0.15
0