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7021 Aluminum vs. 2025 Aluminum

Both 7021 aluminum and 2025 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
72
Elongation at Break, % 9.4
15
Fatigue Strength, MPa 150
130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 270
240
Tensile Strength: Ultimate (UTS), MPa 460
400
Tensile Strength: Yield (Proof), MPa 390
260

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
190
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 510
520
Specific Heat Capacity, J/kg-K 870
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.9
3.0
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
55
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
46
Strength to Weight: Axial, points 44
37
Strength to Weight: Bending, points 45
40
Thermal Diffusivity, mm2/s 59
58
Thermal Shock Resistance, points 20
18

Alloy Composition

Aluminum (Al), % 90.7 to 93.7
90.9 to 95.2
Chromium (Cr), % 0 to 0.050
0 to 0.1
Copper (Cu), % 0 to 0.25
3.9 to 5.0
Iron (Fe), % 0 to 0.4
0 to 1.0
Magnesium (Mg), % 1.2 to 1.8
0 to 0.050
Manganese (Mn), % 0 to 0.1
0.4 to 1.2
Silicon (Si), % 0 to 0.25
0.5 to 1.2
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 5.0 to 6.0
0 to 0.25
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0
0 to 0.15