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7021 Aluminum vs. AWS ER80S-Ni1

7021 aluminum belongs to the aluminum alloys classification, while AWS ER80S-Ni1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.4
27
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 460
630
Tensile Strength: Yield (Proof), MPa 390
530

Thermal Properties

Latent Heat of Fusion, J/g 380
260
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 510
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
41
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.7
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1140
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
160
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 44
22
Strength to Weight: Bending, points 45
21
Thermal Diffusivity, mm2/s 59
11
Thermal Shock Resistance, points 20
19

Alloy Composition

Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.050
0 to 0.15
Copper (Cu), % 0 to 0.25
0 to 0.35
Iron (Fe), % 0 to 0.4
95.3 to 98.8
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0
0.8 to 1.1
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0
0 to 0.5