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7021 Aluminum vs. SAE-AISI 1141 Steel

7021 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1141 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is SAE-AISI 1141 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.4
11 to 17
Fatigue Strength, MPa 150
270 to 430
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 270
460 to 480
Tensile Strength: Ultimate (UTS), MPa 460
740 to 810
Tensile Strength: Yield (Proof), MPa 390
400 to 700

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 200
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
10
Electrical Conductivity: Equal Weight (Specific), % IACS 120
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1140
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
86 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
430 to 1290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 44
26 to 29
Strength to Weight: Bending, points 45
23 to 25
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 20
24 to 26

Alloy Composition

Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0.37 to 0.45
Chromium (Cr), % 0 to 0.050
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.4
97.7 to 98.2
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0
Sulfur (S), % 0
0.080 to 0.13
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0