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7021 Aluminum vs. S35125 Stainless Steel

7021 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.4
39
Fatigue Strength, MPa 150
200
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 270
370
Tensile Strength: Ultimate (UTS), MPa 460
540
Tensile Strength: Yield (Proof), MPa 390
230

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 630
1430
Melting Onset (Solidus), °C 510
1380
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.9
8.1
Embodied Carbon, kg CO2/kg material 8.3
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1140
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
170
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 44
19
Strength to Weight: Bending, points 45
18
Thermal Diffusivity, mm2/s 59
3.1
Thermal Shock Resistance, points 20
12

Alloy Composition

Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.050
20 to 23
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.4
36.2 to 45.8
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0