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7022 Aluminum vs. 5042 Aluminum

Both 7022 aluminum and 5042 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 7022 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 6.3 to 8.0
1.1 to 3.4
Fatigue Strength, MPa 140 to 170
97 to 120
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 290 to 320
200
Tensile Strength: Ultimate (UTS), MPa 490 to 540
340 to 360
Tensile Strength: Yield (Proof), MPa 390 to 460
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 480
570
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
33
Electrical Conductivity: Equal Weight (Specific), % IACS 65
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 40
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 1100 to 1500
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 47 to 51
35 to 37
Strength to Weight: Bending, points 47 to 50
40 to 42
Thermal Diffusivity, mm2/s 54
53
Thermal Shock Resistance, points 21 to 23
15 to 16

Alloy Composition

Aluminum (Al), % 87.9 to 92.4
94.2 to 96.8
Chromium (Cr), % 0.1 to 0.3
0 to 0.1
Copper (Cu), % 0.5 to 1.0
0 to 0.15
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 2.6 to 3.7
3.0 to 4.0
Manganese (Mn), % 0.1 to 0.4
0.2 to 0.5
Silicon (Si), % 0 to 0.5
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 4.3 to 5.2
0 to 0.25
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0
0 to 0.15