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7022 Aluminum vs. AWS ER80S-Ni2

7022 aluminum belongs to the aluminum alloys classification, while AWS ER80S-Ni2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7022 aluminum and the bottom bar is AWS ER80S-Ni2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.3 to 8.0
27
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 490 to 540
620
Tensile Strength: Yield (Proof), MPa 390 to 460
540

Thermal Properties

Latent Heat of Fusion, J/g 380
260
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 65
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.4
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.5
1.6
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 40
160
Resilience: Unit (Modulus of Resilience), kJ/m3 1100 to 1500
770
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 47 to 51
22
Strength to Weight: Bending, points 47 to 50
21
Thermal Diffusivity, mm2/s 54
14
Thermal Shock Resistance, points 21 to 23
18

Alloy Composition

Aluminum (Al), % 87.9 to 92.4
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0.5 to 1.0
0 to 0.35
Iron (Fe), % 0 to 0.5
94.2 to 97.6
Magnesium (Mg), % 2.6 to 3.7
0
Manganese (Mn), % 0.1 to 0.4
0 to 1.3
Nickel (Ni), % 0
2.0 to 2.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.5
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 4.3 to 5.2
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0
0 to 0.5