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7049 Aluminum vs. 5454 Aluminum

Both 7049 aluminum and 5454 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 6.2 to 7.0
2.3 to 18
Fatigue Strength, MPa 160 to 170
83 to 160
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 300 to 310
140 to 200
Tensile Strength: Ultimate (UTS), MPa 510 to 530
230 to 350
Tensile Strength: Yield (Proof), MPa 420 to 450
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 480
600
Specific Heat Capacity, J/kg-K 860
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.6
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 46 to 47
23 to 36
Strength to Weight: Bending, points 46 to 47
30 to 41
Thermal Diffusivity, mm2/s 51
55
Thermal Shock Resistance, points 22 to 23
10 to 16

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
94.5 to 97.1
Chromium (Cr), % 0.1 to 0.22
0.050 to 0.2
Copper (Cu), % 1.2 to 1.9
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.4
Magnesium (Mg), % 2.0 to 2.9
2.4 to 3.0
Manganese (Mn), % 0 to 0.2
0.5 to 1.0
Silicon (Si), % 0 to 0.25
0 to 0.25
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 7.2 to 8.2
0 to 0.25
Residuals, % 0
0 to 0.15