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7049 Aluminum vs. SAE-AISI 1080 Steel

7049 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2 to 7.0
11
Fatigue Strength, MPa 160 to 170
300 to 360
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 300 to 310
460 to 520
Tensile Strength: Ultimate (UTS), MPa 510 to 530
770 to 870
Tensile Strength: Yield (Proof), MPa 420 to 450
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 370
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1110
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
610 to 920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 46 to 47
27 to 31
Strength to Weight: Bending, points 46 to 47
24 to 26
Thermal Diffusivity, mm2/s 51
14
Thermal Shock Resistance, points 22 to 23
25 to 29

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0.75 to 0.88
Chromium (Cr), % 0.1 to 0.22
0
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.35
98.1 to 98.7
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0