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7049 Aluminum vs. S44800 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
190
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 6.2 to 7.0
23
Fatigue Strength, MPa 160 to 170
300
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 27
82
Shear Strength, MPa 300 to 310
370
Tensile Strength: Ultimate (UTS), MPa 510 to 530
590
Tensile Strength: Yield (Proof), MPa 420 to 450
450

Thermal Properties

Latent Heat of Fusion, J/g 370
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
3.8
Embodied Energy, MJ/kg 140
52
Embodied Water, L/kg 1110
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
120
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
480
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 46 to 47
21
Strength to Weight: Bending, points 46 to 47
20
Thermal Diffusivity, mm2/s 51
4.6
Thermal Shock Resistance, points 22 to 23
19

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0.1 to 0.22
28 to 30
Copper (Cu), % 1.2 to 1.9
0 to 0.15
Iron (Fe), % 0 to 0.35
62.6 to 66.5
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0