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7049 Aluminum vs. S45000 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 6.2 to 7.0
6.8 to 14
Fatigue Strength, MPa 160 to 170
330 to 650
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 300 to 310
590 to 830
Tensile Strength: Ultimate (UTS), MPa 510 to 530
980 to 1410
Tensile Strength: Yield (Proof), MPa 420 to 450
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 180
840
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 480
1390
Specific Heat Capacity, J/kg-K 860
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.8
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 1440
850 to 4400
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 46 to 47
35 to 50
Strength to Weight: Bending, points 46 to 47
28 to 36
Thermal Diffusivity, mm2/s 51
4.5
Thermal Shock Resistance, points 22 to 23
33 to 47

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.1 to 0.22
14 to 16
Copper (Cu), % 1.2 to 1.9
1.3 to 1.8
Iron (Fe), % 0 to 0.35
72.1 to 79.3
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0