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7049 Aluminum vs. S45500 Stainless Steel

7049 aluminum belongs to the aluminum alloys classification, while S45500 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049 aluminum and the bottom bar is S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
280 to 500
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2 to 7.0
3.4 to 11
Fatigue Strength, MPa 160 to 170
570 to 890
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 300 to 310
790 to 1090
Tensile Strength: Ultimate (UTS), MPa 510 to 530
1370 to 1850
Tensile Strength: Yield (Proof), MPa 420 to 450
1240 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 370
270
Maximum Temperature: Mechanical, °C 180
760
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 480
1400
Specific Heat Capacity, J/kg-K 860
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
17
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.1
3.8
Embodied Energy, MJ/kg 140
57
Embodied Water, L/kg 1110
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 34
45 to 190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 46 to 47
48 to 65
Strength to Weight: Bending, points 46 to 47
35 to 42
Thermal Shock Resistance, points 22 to 23
48 to 64

Alloy Composition

Aluminum (Al), % 85.7 to 89.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.1 to 0.22
11 to 12.5
Copper (Cu), % 1.2 to 1.9
1.5 to 2.5
Iron (Fe), % 0 to 0.35
71.5 to 79.2
Magnesium (Mg), % 2.0 to 2.9
0
Manganese (Mn), % 0 to 0.2
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0 to 0.1
0.8 to 1.4
Zinc (Zn), % 7.2 to 8.2
0
Residuals, % 0 to 0.15
0