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7049A Aluminum vs. AISI 420 Stainless Steel

7049A aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7049A aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.0 to 5.7
8.0 to 15
Fatigue Strength, MPa 180
220 to 670
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 340 to 350
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 580 to 590
690 to 1720
Tensile Strength: Yield (Proof), MPa 500 to 530
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 200
620
Melting Completion (Liquidus), °C 640
1510
Melting Onset (Solidus), °C 430
1450
Specific Heat Capacity, J/kg-K 850
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.5
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1100
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 32
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 1800 to 1990
380 to 4410
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 44
25
Strength to Weight: Axial, points 52 to 53
25 to 62
Strength to Weight: Bending, points 50 to 51
22 to 41
Thermal Diffusivity, mm2/s 50
7.3
Thermal Shock Resistance, points 25
25 to 62

Alloy Composition

Aluminum (Al), % 84.6 to 89.5
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0.050 to 0.25
12 to 14
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.5
82.3 to 87.9
Magnesium (Mg), % 2.1 to 3.1
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 7.2 to 8.4
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0